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Government Requirements Kit
Injury Illness Prevention Program Go to topics
Cal-OSHA has prepared two sample safety programs for hazard and non-high hazard employers. The instructions below are for non-high hazard employers.

Forms to use Injury and Illness Prevention Program, Low Risk Industries
The bottom line
  • Every business has to evaluate EVERY job to determine risks and safety procedures and then develop operating procedures to minimize the risks.
  • Every business must make safety training an ongoing part of their business.
  • Safety needs to come first - every day.
  • Every business needs to document its ongoing compliance with this law.
High Hazard Industries High Hazard industries have a more comprehensive injury and illness prevention program that can be obtained at http://www.dir.ca.gov/dosh/dosh_publications/iiphihzemp.html.

These industries have been designated the highest hazard industries by Cal/OSHA:

Foundation, Structure and Building Exterior Contractors (NAICS 2381)
Drywall and Insultation Contractors (NAICS 23831)
Finish Carpentry Contractors (NAICS 23835)
Sugar and Confectionery Product Manufacturing (NAICS 3113)
Frozen Food Manufacturing (NAICS 31141)
Dairy Product (except frozen) Manufacturing (NAICS 31151)
Animal Slaughtering and Processing (NAICS 3116)
Bakeries and Tortilla Manufacturing (NAICS 3118)
Soft Drink and Ice Manufacturing (NAICS 31211)
Wood Product Manufacturing (NAICS 321)
Stationery Product Manufacturing (NAICS 32223)
Steel Product Manufacturing from Purchased Steel (NAICS 3312)
Nonferrous Metal Foundries (NAICS 33152)
Metal Window and Door Manufacturing (NAICS 332321)
Special Die and Tool, Die Set, Jig, and Fixture Manufacturing (NAICS 333514)
Ship and Boat Building (NAICS 3366)
Air Transportation (NAICS 481)
Transit and Ground Passenger Transportation (NAICS 485)
Support Activities for Water Transportation (NAICS 4883)
Warehousing and Storage (NAICS 493)
Couriers and Messengers (NAICS 492)
Water, Sewage and Other Systems (NAICS 2213)
Waste Management and Remediation Services (NAICS 562)

Click here to determine your industry's SIC code.

What to do There are 8 sections of the injury and illness prevention program.
  1. Responsibility: You must designate someone to be responsible for implementing and enforcing this program.
  2. Compliance: You must have a system that encourages safe work practices. There are five options in the sample program. Choose one or more that you will add to your company procedures.
  3. Communication: Your business must encourage communication - both to inform employees, and also to encourage employees to alert you to hazards. There are seven options that you can choose to demonstrate that communication is important.
  4. Hazard Assessment: Here, Cal/OSHA doesn't give options, but expects that your IIPP coordinator will perform periodic safety inspections:
    • When new substances, processes, procedures or equipment are introduced into the workplace
    • When new, previously unidentified hazards are recognized
    • When occupational injuries and illnesses occur
    • Whenever workplace conditions warrant an inspection.
    Use the Hazard Assessment and Correction Record to record your inspections.
  5. Accident/Exposure Investigations: Again, Cal/OSHA clearly identifies what is expected if there is a workplace accident or hazardous exposure.
  6. Hazard Correction: Businesses are responsible for correcting known hazards. If there is an immediate hazard, employees who are responsible for fixing the problem must be provided with necessary protection.
  7. Training: Businesses are responsible for training supervisors and workers with respect to hazards specific to their job assignment. In addition, training must be conducted:
    • When they are given new job assignments
    • When new substances, processes, procedures or equipment are introduced
    • When a previously unrecognized hazard is discovered.
    In addition, general workplace safety training and enforcement is required. These include:
    • Emergency action plan
    • Keep stairways and aisles clear, work areas neat, and promptly clean up spills
    • Proper storage and stacking, away from fire extinguishing equipment or electrical panels
    • Train employees and enforce proper lifting techniques.
    Use the Worker Training and Instruction Record to record your training dates and topics.
  8. Recordkeeping: There are three categories. Most businesses using this kit will fall into Category 2: under 20 workers and not on a designated high hazard industry list. You must:
    • Keep a log of instructions to workers
    • Maintain inspection records for one year (if you have 10-20 employees) or until the problem is corrected (if you have fewer than 10 workers).
Accidents If there is an accident, follow the procedures in your Injury and Illness Prevention Program and investigate the accident, using the Accident/Exposure Investigation Report.
No retaliation No employee may be retaliated against for reporting hazards or potential hazards or for making suggestions related to safety.
Sample plan You can obtain a sample injury and illness prevention plan by visiting http://www.dir.ca.gov/dosh/dosh_publications/iipintermit.html or by contacting Cal/OSHA.
More Help...to obtain self-inspection checklists These are just the basics for complying with SB-198 requirements. For more information, read Cal/OSHA's Guide to Developing Your Workplace Injury and Illness Prevention Program which has checklists for self-inspection. Don't forget that Cal/OSHA Consultation service will conduct free safety inspections.

See Cal/OSHA Occupational Safety and Health for phone numbers.

 
 
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